The single-screw extruder is mainly used to extrude thermoplastics such as soft and hard polyvinyl chloride and polyethylene, and can process a variety of plastic products, such as blown film, extruded tube, press plate, ribbon, etc., and can also be used for melt granulation. The plastic extruder has advanced design, high quality, good plasticization, low energy consumption, and adopts involute gear transmission, which has the characteristics of low noise, stable operation, large bearing capacity and long service life.
During the polymer extrusion process, the twin-screw granulator is a process in which the conveyed solid melt polymer is sheared, mixed and extruded at a certain temperature. The physical state changes of polymers and materials during the extrusion process, the process of mixing morphology and structural changes, and the relationship between the final mixture and properties
ZL-3017A Single Screw Extruder
The single-screw extruder is mainly used to extrude thermoplastics such as soft and hard polyvinyl chloride and polyethylene, and can process a variety of plastic products, such as blown film, extruded tube, press plate, ribbon, etc., and can also be used for melt granulation. The plastic extruder has advanced design, high quality, good plasticization, low energy consumption, and adopts involute gear transmission, which has the characteristics of low noise, stable operation, large bearing capacity and long service life.
Application Range:
Extrusion molding and extrusion granulation of all thermoplastics.
Technical Parameters:
The Screw And Barrel |
Made of 38 CrMoAlA, quenched and tempered and nitrided |
Screw DIAMETER |
25mm |
Screw Aspect Ratio |
25:1 |
Screw Compression Ratio |
3 |
Main Motor Power |
1KW |
Main Motor Speed Regulation |
Inverter speed regulation (Holip) |
Barrel Heating |
Stainless steel shell, electric heating |
Heating Power |
Diameter of tank heater from the first area to the second land area 60*180*220V*900W |
The Diameter of the Die Head Heater in the Seventh Zone |
120*40*220V*400W |
Main electrical appliances Huibang 45*45 temperature control meter, Andre contactor, Shanghai Jinghao button, electrical lines are neatly arranged, colors are distinct, and labels are accurate Holip 1.5KW inverter |
ZL-3017B Twin-Screw Extruder
Product Introduction |
During the polymer extrusion process, the twin-screw granulator is a process in which the conveyed solid melt polymer is sheared, mixed and extruded at a certain temperature. The physical state changes of polymers and materials during the extrusion process, the process of mixing morphology and structural changes, and the relationship between the final mixture and properties |
Working Principle |
The material passes through the feeding port, and under the action of the rotating screw, it is kneaded into a ball and rolls forward along the screw groove. Due to the shearing, compression and stirring of the screw, the material is further mixed and plasticized, and the temperature and pressure gradually increase. High, presents a viscous flow state, and passes through the machine head at a certain pressure and temperature, and finally obtains the desired shape of the product. |
Features |
1. The gears are made of high-quality alloy materials, and all the tooth surfaces are carburized and quenched. The tooth profile of the gear is trimmed by special grinding software to ensure the gear strength, uniform tooth load, high strength, low noise, and low vibration; the deceleration and torque distribution parts are integrated into one body, and the structure is compact. 2. The cooperation between the screw and the barrel, the screw and the barrel are made of wear-resistant materials, and the surface finish of the threaded components is directly related to the material quality and the service life of the whole machine 3. The screw is a building block structure, and the thread element is made of high-quality nitrided steel 38CrMoALA, which has been heat-treated by high-temperature vacuum quenching, and has high hardness, good wear resistance and corrosion resistance. 4. The built-in heater can quickly heat the material, control the temperature quickly and ensure stable physical and chemical properties of the material, save electric energy and facilitate maintenance. 5. The outer cover is stainless steel windshield, which is beautiful and generous, and has good heat dissipation. |
Scope Of Application |
It is suitable for mixing and processing experiments of engineering plastics, modified plastics, waste plastics, and color masterbatches. It has the functions of homogenization, plasticizing and coloring, filling modification, etc. ◆Mixing, kneading, extrusion and granulation of general plastics, engineering plastics, elastomers and other materials ◆Blending Modification of Composite Materials ◆Polymer Filled Reinforcement Modification |
Detailed Product Parameters:
(1) 1 Set of Main Feed
◆ Feeding motor: 0.37KW*1
◆ Feeding method: twin-screw quantitative feeding with stirring function
◆ Hopper: stainless steel, thickness ≥ 2mm,
◆ Feeding screw: material 45#, hard chrome plated on the surface;
◆ Feeding hopper: made of stainless steel, thickness δ = 1.5mm
(2) 1 Set of 20-Type Twin-Screw Extruder
◆ Main motor: 5.5KW
◆ Inverter: Inverter speed regulation 5.5KW
◆ Frame: It is welded by section steel and annealed to eliminate stress. It has high rigidity and is not easy to deform.
1 set of Program Control System
◆ Program control system: Fully automatic PLC program control can directly display temperature, screw speed, traction, winding speed, etc. All parameters can be set and controlled arbitrarily
◆ PLC touch screen size: 10 inches
Barrel and Screw 1 set
◆ Screw diameter: Ø21.7mm
◆ Length-to-diameter ratio: L/D=40:1
◆ Screw combination: building block type
◆ Screw hardness: HRC65~72
◆Screw components: high-quality nitrided steel 38CrMoALA, high temperature vacuum desalination treatment.
◆Barrel components: No. 45 steel outer jacket, double alloy bushing inlaid inside, wear-resistant alloy a-101 (Fe-Cr-Ni-B+Carbide)
◆ Mandrel component: Made of high-quality 40CrNiMoA steel, the threaded element and the mandrel are connected by involute line, which has high strength, large load carrying capacity, and convenient disassembly and assembly.
◆ Screw rotation direction: same direction rotation
Heating System 1 set
◆ Temperature range: room temperature~400℃
◆ Heating zone: cast aluminum heater in the 5th zone of the gun barrel, and the electric heating tube at the discharge port is heated. Stainless steel safety windshield for external use.
◆ Heating power: about 9KW
Vacuum system 1 set
◆ Vacuum pump: 150W
◆ Drive motor: 150W
◆ Water cycle vacuum deoxygenation device, equipped with vacuum pump, vacuum gauge, regulating valve components, forming a non-blocking ventilation and exhaust system
◆Cooling method: the whole barrel is cooled by soft water circulation.
◆ Extrusion die head: 3-hole quick-change die head, discharge diameter Ø3mm
© Dongguan Zhongli Instrument Technology Co., Ltd.