Search
Close this search box.

ZL-3011A Electric Heating Water Cooling Banbury Mixer

Products

ZL-3011A Electric Heating Water Cooling Banbury Mixer

ZL-3011 series Banbury Mixer is widely used in EVA, PVC, TPR, PE, PP, PC metal powder, ceramic powder, functional masterbatch, rubber additives, shoe materials, rubber tires, sealing miscellaneous parts, electronic products, wire and cable , automobile products and other rubber products and plastic products. Its design concept covers a small area, energy saving, safety, easy operation, good dispersion, low noise, long service life, extremely low maintenance frequency, built-in dust collector, all technologies come from Taiwan, and core parts are imported and purchased. The high precision of the small internal mixer allows the material formulator to more accurately grasp the changes and characteristics of the material.

ZL-3011 series Banbury Mixer is widely used in EVA, PVC, TPR, PE, PP, PC metal powder, ceramic powder, functional masterbatch, rubber additives, shoe materials, rubber tires, sealing miscellaneous parts, electronic products, wire and cable , automobile products and other rubber products and plastic products. Its design concept covers a small area, energy saving, safety, easy operation, good dispersion, low noise, long service life, extremely low maintenance frequency, built-in dust collector, all technologies come from Taiwan, and core parts are imported and purchased. The high precision of the small internal mixer allows the material formulator to more accurately grasp the changes and characteristics of the material.

 

Main Parameters:

Model

ZL-3011

ZL-3011-1

ZL-3011-3

ZL-3011-5

ZL-3011-10

Mixing Room Volume

0.5L

1L

3L

5L

10L

Control Method

Button control Touch screen control (optional)

Drive Motor Power

3.7kw

3.75kw

5.5kw

11kw

18.5kw

Flip Motor

0.75kw

0.75kw

0.75kw

0.75kw

0.75kw

Rotor Speed (Front And Rear)

40/31r min(Frequency adjustable)

35/28r min

(Frequency adjustable)

Flip Angle

110℃

Air Pressure

0.3-0.5mpa

Volume (H×W×D)

1520×500×1590

1500×600×1600

1700×600×1500

1900×1300×1500

2100×1100×2300

Weight

500kg

850kg

1300kg

1500kg

1800kg

Power Supply

3∮,AC380V

 

Main Features:

Main Motor

AC motor

Reducer

The base and frame are made of low carbon steel structure, with a forced lubrication circulation system;

Rotor

Two-edge, synchronous rotor structure (can also be designed and manufactured according to the rotor structure diagram provided by the user), the speed ratio of the front and rear rotors is 1:1.20 or the specific parameters of the ST synchronous rotor can be customized according to customer needs, and the cast steel is quenched and tempered and hardened , the surface is hard chrome plated; the bearing is a ball shaft roller bearing; the bearing lubricating oil bath; the rotor speed can be customized according to customer needs

Facing Wall

Steel structure, drilling heating, inner surface hardening and hard chrome plating;

Bracket

Steel structure, hard chrome plating on the inner surface;

Top Bolt

Driven by cylinder, hard chrome plated on the surface

End Face Seal

The seal ring is made of high wear-resistant material, self-lubricating bearing, hinge spring pressure top seal

Hopper

Manual operation

Control Mode

The operation is divided into manual and semi-automatic;

 

  • Mechanical Body:
  1. The base and the frame are welded and processed by section steel and steel plate
  2. The middle tank of the mixing chamber is made of wear-resistant alloy steel, and the side wall is made of medium carbon steel plate welded and processed.
  3. Stirring shaft, shaft center and blades are made of alloy steel
  4. The bearing seat is made of ZG20 steel, and the bearing is made of roller bearing
  5. Feeding device This machine is designed as a front feeding device, and the pressure can be adjusted arbitrarily according to the user-specified air valve
  6. Leak-proof device The side end of the stirring shaft is tightened by a mechanical shaft seal, and the leak-proof structure has won the certificate
  7. The pressure cover is made of alloy steel. It exerts pressure on the raw material during the kneading operation, and the air cylinder is used for vertical lifting action.
  8. Structure of unloading device Pneumatic tilting and unloading of mixing chamber
  9. Tilt angle 110°~135°
  10. Tilting power: driven by cylinder
  11. Transmission mode The main motor and the reducer are integrated transmission
  12. Air pressure piping Compressed air fittings (three-point combination, solenoid valve) and mechanical body piping
  13. Temperature setting: both automatic and manual
  14. There are reminder actions and various time settings, which can realize positive and negative rotation

Advantages of the machine

  1. The main electrical parts are imported brands, and the bearings of the whole machine adopt Timken TWB brand
  2. The stirring shaft is made of alloy steel. The parts that are easy to wear are welded with wear-resistant steel imported from West Germany, which is more fastening and durable
  3. The mixing tank is “mountain” type. The main body of the mixing tank is made of wear-resistant alloy steel for overall processing, and the shearing part is surfacing with West German front steel.
  4. The pressure cover adopts “M” structure, which makes the mixing of rubber materials more uniform.