ZL-B981S Intelligent Ultrasonic Flaw Detector

Products

ZL-B981S Intelligent Ultrasonic Flaw Detector

Summarize

Can be imported into the customer’s workpiece a full set of inspection process, will be able to open the machine can be detected

Summarize

Can be imported into the customer’s workpiece a full set of inspection process, will be able to open the machine can be detected;

  • DAC, AVG, echo coding and other tools are complete;
  • Repeat emissivity: 20-1500Hz accurately adjusted, high-speed sweeping, no leakage detection;
  • High signal-to-noise ratio, very stable waveform, special anti-interference design, not afraid of harsh working conditions;
  • 10-bit AD, 15M probes can be used, details are revealed, high sensitivity and resolution under small defects;
  • High-definition and bright display, three-dimensional and beautiful interface, humanized operation style;
  • Probe calibration, curve production and other operations throughout the prompts, dialog box interaction, no need to read the manual;
  • IP65 protection standard, durable, waterproof and dustproof, damping bracket at any angle;
  • Single power 8 hours continuous work, 2 hours fast charging, can be charged independently, two pieces to achieve uninterrupted work.

 

Technical Data:

Model

ZLB981S

 

Detection Range

10m (steel center, longitudinal wave), transmission 20 m (expandable)

Speed of Sound Range

(1000~15000)m/s

Repeat Emissivity

30-1500Hz Adjustable

Dynamic Range

≥38dB

Vertical Linearity Error

≤2.5%

Horizontal Linearity Error

≤0.2%

Resolution

>40dB(5P14)

Sensitivity Margin

>65dB(Deep 200mm Ф2 flat bottom hole)

Digital Suppression

(0-80)%, does not affect the linearity and gain

Probe Type

Straight probe, oblique probe, double crystal probe, penetration probe, climbing wave probe, surface wave probe

Gate

Wave entry gate, wave loss gate; single gate, double gate

Alarm

Buzzer alarm, LED light alarm

Power Source

Direct current (DC) 9V

Battery Operating Time

10 hours

External Dimensions

240×153×38 (mm)

Weight

0.95Kkg

Ambient Temperature

(-10~50)℃

Relative Humidity

(20~95)%RH

Pulse Amplitude

100V, 200V, 300V, 400V, 500V graded selection, applicable to a wide range of probes

Pulse Width

Continuously adjustable in the range of (0.03~0.51)µs to match probes of different frequencies.

Probe Damping

50Ω, 100Ω, 150Ω, 400Ω selectable to meet the different working requirements of sensitivity and resolution.

Hardware Real-Time Sampling

High-resolution 10-bit AD converter, sampling speed 150MHz, waveform high fidelity

Detection Mode

Positive half-wave, negative half-wave, full-wave, RF detector

Filter Band

(0.1~15)MHz

Gate Reading

Single-gate and double-gate readout options; peak readout within the gate

Total Gain Amount

110 dB (with 0.1dB, 1dB, 2dB, 6dB step value)

Plug Sockets

BNC/LEMO optional

 

Note: The above indexes are measured at a probe frequency of 2.5MHz and a full-wave detection mode.

 

Main Function:

  • Auto-calibration:One-button auto-calibration, very convenient operation,automatic testing of the probe’s “zero point”, “K value”, “front” and the material’s “speed of sound”; 
  • Automatic display of defect echo position (depth d, level p, distance s, wave amplitude, equivalent dB, aperture ф value);   
  • Automatic gain, echo envelope, peak memory function improves the flaw detection efficiency; 
  • φ value calculation: straight probe forging flaw detection, find the defects of the highest wave automatically converted aperture ф value, large flat bottom automatic calculation; 
  • 500 independent flaw detection channels (expandable), free to enter and store any industry flaw detection standards, on-site flaw detection without carrying test blocks; 
  • 1000 A-scan waveforms and data can be freely stored and played back (expandable);
  • External U disk, internal storage can be exported at any time, you can also directly store an unlimited amount of flaw detection storage files. 
  • Flaw detection video: dynamic video recording of the flaw detection process, through the expansion of the external U disk, it can realize unlimited time high-quality video recording;
  • DAC and AVG are automatically generated and can be produced in segments, with unlimited sampling points, and can be corrected and compensated;
  • 17 built-in probing standards can be adjusted out, you can freely input any industry standards;                                                        
  • Transmit pulse width and intensity adjustable;
  • High-performance safe and environmentally friendly lithium battery power supply, standard can work continuously for more than 8 hours, optional battery capacity can be increased to 15 hours; 
  • Real-time clock recording: real-time probing date and time tracking records, and storage; 
  • Digital suppression, does not affect the gain and linearity; 
  • Gain compensation: Db attenuation caused by surface roughness, thick workpiece long-distance flaw detection and other factors can be corrected; 
  • Surface correction: used for curved surface workpiece flaw detection, it can display the circumferential position and depth of defects in real time;
  • Angle and K-value input;
  • Echo count analysis; 
  • Echo coding: displaying 1~9 echoes in different colors, which is easy to judge the location of defects;
  • Crack height measurement: automatically measure and calculate the crack height by using end-point diffraction wave;   
  • DAC sound and light alarm; 
  • Freezing and unfreezing of the screen; 
  • Two input methods of angle and K value; 
  • Waveform filling; 
  • Power status indication; 
  • Capture marking; 
  • In-gate waveform color marking;
  • Waveform color marking in the gate;
  • Widening in the gate.

 

Automated Acceptance Detection Reporting Standards:

  • GB/T 11345 Acceptance 2 Non-destructive testing of welded seams Ultrasonic testing technology, testing grade and evaluation
  • GB/T 11345 Acceptance 3 Non-destructive testing of welded seams Ultrasonic testing technology, testing grade and evaluation
  • NB/T 47013-2015 Standard for nondestructive testing of pressurized equipment
  • SY/T 4109-2020 Nondestructive testing of oil and gas steel pipelines
  • JG/T 203

 

Standard Configurations

Main Unit

1 set

Product Box

1 pc

Straight Probe

1 pc

Instruction Manual

1 book

Inclined Probe

1 pc

Certificate of Conformity,

Packing Card, Warranty Card

1 set

9V Power Adapter

1 pc

Ultrasonic Flaw Detector

mobile APP

1 set

Probe Cable

1 pc

Wrist Strap

1 pc

 

Optional Configuration

1.

Standard Test Blocks

2.

Other Types of Probes

3.

Other Probe Cables

4.

Coupling Agent

5.

Bluetooth Printer

 

 
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ZL-B981S Intelligent Ultrasonic Flaw Detector