Introduce:
The carbon black dispersion tester is an instrument for testing the dispersion of pigments or carbon black in polyolefin pipes, fittings and mixed materials.
The instrument is adapted based on professional software and corresponding microscopes. By measuring the size, morphology, and dispersion of carbon black particles, it can establish the intrinsic connection between these parameters and macroscopic performance indicators such as mechanical properties, antistatic properties, and hygroscopic properties. It has a positive impact on the quality assurance, production process, and new product development of plastic materials, and at the same time promotes the rapid improvement of the technical level of enterprises and industries.
Introduce:
The carbon black dispersion tester is an instrument for testing the dispersion of pigments or carbon black in polyolefin pipes, fittings and mixed materials.
The instrument is adapted based on professional software and corresponding microscopes. By measuring the size, morphology, and dispersion of carbon black particles, it can establish the intrinsic connection between these parameters and macroscopic performance indicators such as mechanical properties, antistatic properties, and hygroscopic properties. It has a positive impact on the quality assurance, production process, and new product development of plastic materials, and at the same time promotes the rapid improvement of the technical level of enterprises and industries.
Significance of Measuring Dispersion
The physical properties of the product are directly related to the dispersion.
Dispersion reveals the level of production technology.
Features of the Instrument:
Adopting advanced modular design concept, it has the functions of automatic classification, image comparison, particle size analysis, result storage and reporting.
①Professional image detection
②Provide independent standard library
③Automatic platform can be provided
④A wide range of measurement parameters
⑤Flexible data analysis and reporting
⑥It can adapt to a variety of acquisition devices
The computer uses professional image analysis method to determine the dispersion level of carbon black, with high detection accuracy.
The target carbon black particle size can be analyzed from micron to millimeter level
Equipped with a professional microscope and a 5 million CMOS image transmitter
Single image can be saved, and the image size is available in four sizes: 640*480, 1024*768, 1280*1024, and 2592*1944
Rich image processing functions to meet various image processing needs
The software has two ways of automatic and manual carbon black image segmentation
The software can meet the requirements of local analysis
Equipped with a micrometer ruler, pixel point size calibration can be performed, and the software has a moving ruler function, which can measure the distance between any two points
Customers can establish standard libraries by themselves
The output results cover the number, particle size, area, etc. of carbon black particles, and can be output in the form of data reports and excel
Provide image grayscale distribution diagram, particle diameter distribution diagram, and particle size distribution diagram
Report results include: sample name, standard name, original image, grayscale diagram, etc. The report output format is diverse, and you can choose to save it in image format or PDF format.
The software tries various mainstream operating systems and has good compatibility with win7/win8/winXP, etc.
Using USB2.0 data interface, it can adapt to a variety of acquisition devices (such as: camera or digital camera)
Applicable Standards (all tests on pipe plastics can meet the requirements):
GB/T 18251-2019 Determination of pigment or carbon black dispersion in polyolefin pipes, fittings and mixed materials
GB/T 2951.41 General test methods for insulation and sheath materials of electric and optical cables
GB/T 15558.1-2015 Buried polyethylene (PE) pipeline systems for gas Part 1: Pipes
Technical Parameters:
|
Detection Range |
1um —1cm |
|
Imaging Resolution |
2592*1944 (5 million pixel digital camera) |
|
Test Software |
“Carbon Black Dispersion Detection System”, the system is suitable for win7/win10/XP operating systems |
|
Color CMOS Image Sensor |
Pixel size: 2.2μm×2.2μm Spectral response: 400 nm~1100nm Sensitivity: 0.53V/lux-sec@550nm Horizontal resolution: 1000 lines Resolution: 2592×1944, 1280×1024, 1024×768, 640×480 |
|
Communication Interface |
High-speed USB2.0 |
|
Aperture of Sample Window |
4mm |
|
Test Area |
1.7 mm×1.25 mm |
|
Optical Magnification |
4,10,40,100 times |
|
Light Source Irradiation Angle |
30° |
|
Image Size |
640*480,1024*768,1280*1024,2592*1944 |
|
Instrument Working Power Supply |
220V /2A/50Hz |
© Dongguan Zhongli Instrument Technology Co., Ltd.
Leave your inquiry, we will provide you with quality products and services!
Please fill out the form below to request a quote or to request more information about us. please be as detailed as possible in your message, and we will get back to you as soon as possible with a response. we’re ready to start working on your new project, contact us now to get started.