ZL-3074 Carbon Black Dispersion Tester

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ZL-3074 Carbon Black Dispersion Tester

Introduce

The carbon black dispersion tester is an instrument for testing the dispersion of pigments or carbon black in polyolefin pipes, fittings and mixed materials.

The instrument is adapted based on professional software and corresponding microscopes. By measuring the size, morphology, and dispersion of carbon black particles, it can establish the intrinsic connection between these parameters and macroscopic performance indicators such as mechanical properties, antistatic properties, and hygroscopic properties. It has a positive impact on the quality assurance, production process, and new product development of plastic materials, and at the same time promotes the rapid improvement of the technical level of enterprises and industries.

Introduce

The carbon black dispersion tester is an instrument for testing the dispersion of pigments or carbon black in polyolefin pipes, fittings and mixed materials.

The instrument is adapted based on professional software and corresponding microscopes. By measuring the size, morphology, and dispersion of carbon black particles, it can establish the intrinsic connection between these parameters and macroscopic performance indicators such as mechanical properties, antistatic properties, and hygroscopic properties. It has a positive impact on the quality assurance, production process, and new product development of plastic materials, and at the same time promotes the rapid improvement of the technical level of enterprises and industries.

 

Significance of Measuring Dispersion

The physical properties of the product are directly related to the dispersion.

Dispersion reveals the level of production technology.

 

Features of the Instrument:

Adopting advanced modular design concept, it has the functions of automatic classification, image comparison, particle size analysis, result storage and reporting.

 

①Professional image detection

②Provide independent standard library

③Automatic platform can be provided

④A wide range of measurement parameters

⑤Flexible data analysis and reporting

⑥It can adapt to a variety of acquisition devices

 

The computer uses professional image analysis method to determine the dispersion level of carbon black, with high detection accuracy.

The target carbon black particle size can be analyzed from micron to millimeter level

Equipped with a professional microscope and a 5 million CMOS image transmitter

Single image can be saved, and the image size is available in four sizes: 640*480, 1024*768, 1280*1024, and 2592*1944

Rich image processing functions to meet various image processing needs

The software has two ways of automatic and manual carbon black image segmentation

The software can meet the requirements of local analysis

Equipped with a micrometer ruler, pixel point size calibration can be performed, and the software has a moving ruler function, which can measure the distance between any two points

Customers can establish standard libraries by themselves

The output results cover the number, particle size, area, etc. of carbon black particles, and can be output in the form of data reports and excel

Provide image grayscale distribution diagram, particle diameter distribution diagram, and particle size distribution diagram

Report results include: sample name, standard name, original image, grayscale diagram, etc. The report output format is diverse, and you can choose to save it in image format or PDF format.

The software tries various mainstream operating systems and has good compatibility with win7/win8/winXP, etc.

Using USB2.0 data interface, it can adapt to a variety of acquisition devices (such as: camera or digital camera)

 

Applicable Standards (all tests on pipe plastics can meet the requirements):

GB/T 18251-2019 Determination of pigment or carbon black dispersion in polyolefin pipes, fittings and mixed materials

GB/T 2951.41 General test methods for insulation and sheath materials of electric and optical cables

GB/T 15558.1-2015 Buried polyethylene (PE) pipeline systems for gas Part 1: Pipes

 

Technical Parameters

Detection Range

1um —1cm

Imaging Resolution

2592*1944 (5 million pixel digital camera)

Test Software

“Carbon Black Dispersion Detection System”,

the system is suitable for win7/win10/XP operating systems

Color CMOS Image Sensor

Pixel size: 2.2μm×2.2μm

Spectral response: 400 nm~1100nm

Sensitivity: 0.53V/lux-sec@550nm

Horizontal resolution: 1000 lines

Resolution: 2592×1944, 1280×1024, 1024×768, 640×480

Communication Interface

High-speed USB2.0

Aperture of Sample Window

4mm

Test Area

1.7 mm×1.25 mm

Optical Magnification

4,10,40,100 times

Light Source Irradiation Angle

30°

Image Size

640*480,1024*768,1280*1024,2592*1944

Instrument Working Power Supply

220V /2A/50Hz

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ZL-3074 Carbon Black Dispersion Tester